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SEEPEX 4.zero will showcase the world’s first automatically adjustable pump

SEEPEX is launching a world first at IFAT 2022 in Munich, the place it will be presenting the subsequent era of pumps. The industry chief from North Rhine-Westphalia shall be presenting the world’s first progressive cavity pump with routinely adjustable stator clamping at the main commerce fair for water, sewage, waste and raw supplies administration.
With the “SCT AutoAdjust”, SEEPEX has perfected its internationally patented and multi-award-winning Smart Conveying Technology (SCT). The specialist for progressive cavity pumps, pump systems and Digital Solutions once again demonstrates its market leadership within the field of intelligent and innovative solutions.
The same applies to the other commerce honest displays featuring its “Digital Solutions” and “Smart Air Injection”. SEEPEX shall be collaborating in the exhibition from May 30 to June three, 2022, in Hall B1, Stand 215/314, at the Munich Exhibition Center. Analog is becoming digital. “ pressure gauge 10 bar is one other logical step from the world of analog merchandise into the world of digital pumps and is in terms of its technical design the one one of its kind on the planet,” says Dr. Stephan Mottyll, Head of Global Product Management at SEEPEX. The Bottrop-based firm is constantly developing its digital products and services with ambition and passion. The pump manufacturer combines its digital solutions with the standard pump enterprise to give its clients more time for the necessities, scale back costs and simplify processes.
At the world fair for environmental applied sciences on the end of May, worldwide trade visitors will experience the premiere of a fully automated resolution with built-in Industry 4.0 options. The current premium mannequin range SCT AutoAdjust provides revolutionary innovations in the space of progressive cavity pumps. Wrenches and so on. at the second are a factor of the previous in phrases of upkeep. One click on from a remote location and the stator is back in high form. The range, which was developed on the basis of buyer necessities, makes upkeep work a lot simpler and subsequently helps to save heaps of time and prices. Retensioning ensures constant pumping capability and excessive productivity. SEEPEX guarantees “maximum reliability with absolute operational reliability” and “the shortest, fastest and easiest upkeep work ever. Productivity is elevated and maintenance instances are lowered to a minimum – so it couldn’t be any better.” Compared to pumps with out SCT, life-cycle prices are also significantly lowered. SCT AutoAdjust is available in a 1-stage and 2-stage version for pressures up to eight bar.
SEEPEX has been optimizing its Smart Conveying Technology (SCT) since 2008. The confirmed design principle: the Smart Stator consists of two halves, so that maintenance may be simply carried out by one individual. Suction or pressure strains not must be removed. With an built-in retensioning device, the clamping between the rotor and the stator can be adjusted for optimum conveyance if the flow rate is lowered because of put on and tear. The latest growth, the SCT AutoAdjust, now automatically and hydraulically retensions the stator at the push of a button, without the necessity for any particular instruments. The new SCT AutoAdjust generation permits the stator to be retensioned both conveniently from the control room by way of analogue signal strains or digitally via varied fieldbus techniques. Quick access on web site at the pump could be achieved through a control panel or via Bluetooth using an app for Android and Apple tablets which are already connected to the SEEPEX Pump Monitor.
The SEEPEX Connected Services cloud platform types the interface between sensible pumps, services and processes. It bundles the information from Condition Monitoring utilizing the SEEPEX Pump Monitor or the customer’s own SCADA system. This enables focused evaluations and analyses that can be utilized for process optimization. All collected data is saved reliably and securely within the cloud. The real-time information from the monitoring service present suggestions on wear and tear or point out that spare components are due for reordering soon. Shutdowns are avoided and system availability is increased. Reliable evaluations are used for preventive maintenance as outlined in the operating and maintenance directions primarily based on the working hours for gearbox oil adjustments and calibration of instruments. To accomplish this, SEEPEX’s Advanced Analytics program also makes use of historical knowledge to allow predictive maintenance forecasting and identification of irregular conditions. By combining different sensor information, rules could be created to set off alarms. For instance, a lowered move fee at elevated pump velocity in comparison with the pump’s individual calibration curve would point out pump wear. This means that if unintentional course of adjustments are displayed, measures may be taken at an early stage. The deeper analysis of all collected pump data additionally enables SEEPEX to make extra accurate life cycle predictions for each pump sort primarily based on an anomaly detection examine.
With “Smart Air Injection” (SAI), SEEPEX provides its custom-made system answer that combines the benefits of two pump technologies to transport highly dewatered sludge over long distances in a very energy-efficient method. Sewage sludge compressed into plugs could be conveyed as much as a thousand meters to its vacation spot using pulses of compressed air in the pipes. For disposal companies, this various to traditional processes can rapidly pay for itself. Smart Air Injection (SAI) transports sewage sludge with a dry matter content of 20-40% over long distances. ไดอะแฟรม of progressive cavity pump, extra polymer injection and pulsating compressed air utility allows compacted sewage sludge to be delivered in an energy-efficient method over long distances. This system solution comes within the form of a bundle unit, which accommodates the pump, the dedicated management logic, in addition to the polymer and, if desired, the compressed air components. This pump may additionally be related to the Connected Services of SEEPEX as an expansion.