บทความ เกจวัดแรงดัน

A salt extraction operation needed to move quickly from an onshore to an offshore site provided by 5 km of pipework. The company turned to move control companion Celeros to assist meet the unique circumstances encountered at the new salt properly.
Overview of the 2 new water injection pumps for single and parallel operation, following set up and commissioning at the Frisia Zout BV site.
A new salt extraction plant off the north coast of Holland has been introduced on-line ahead of schedule, preventing a potential halt in production when the prevailing onshore properly developed issues. Frisia Zout BV, a part of K+S Minerals and Agriculture GmbH, was in a position to overcome the time and technical challenges of accelerating the venture by working in partnership with Celeros Flow Technology (Celeros FT).
The bulk of the salt produced by Frisia Zout BV goes loose to a 40,000-tonne storage facility for supply in bulk to business. The the rest is packed in smaller quantities for use in meals manufacturing or made into cubes for water purification.
The salt is extracted under licence from the Dutch authorities. The current borehole licence
allowed K+S to extract salt from underground on the mainland. Due to regulatory modifications, the new licence would solely allow extraction from subsea sources off the coast. Consequently, a model new borehole and related plant was required on the Frisia Zout BV site.
New challenges
K+S began planning for a model new pump building in 2017, and building began in April 2020 with the aim of bringing it onstream earlier than the present extraction licence expired at the end of 2021. However, unexpected difficulties arose with the existing onshore nicely, which meant that manufacturing would stop before anticipated. To bridge the hole, Frisia Zout BV started bringing in salt water by tanker, but this was an costly alternative. As a result, it became imperative to bring the new offshore properly onstream as quickly as attainable.
Time pressures weren’t the only challenges the company faced. Due to the natural geology, the extraction path to the new offshore useful resource was not a straight bore: it modified course twice earlier than reaching the salt deposits. In reality, the model new plant is fed by one of many deepest wells on the planet and has 5 km of pipework past the water injection pumps. As a end result, the method water needs to be pumped in at high pressure (250 barg) and at a high flow fee (450 m3/h) to extract the amount of salt required, making the choice of pumps important to success.
Total solution
Frisia Zout BV has an extended and established relationship with Celeros FT via the ClydeUnion Pumps brand, based mostly not only on the top quality of ITS OEM pumps but in addition on its capacity to respond rapidly to any operational points. The company turned to its trusted move control associate once once more for assist in assembly the unique circumstances encountered on the new salt well.
Celeros FT model ClydeUnion Pumps assessed the circulate necessities for the water injection course of at the new plant and verified that CUP-BB3 pumps could presumably be made to satisfy requirements. The pumps had been specified with Duplex stainless-steel casings as a outcome of they would be working in a salt-laden environment. Celeros FT manufactured, provided, installed and commissioned the mission-critical pumps for injecting water into the model new offshore salt cavern, assembly unusual requirements for prime stress and excessive circulate charges. In เกจวัดแรงดันไอน้ำ , they supported Frisia Zout BV in bringing an older pump back into service as a spare: assessing it and upgrading the casing to make sure it met the new duty requirements.
Jouk Riemer, project supervisor for Frisia Zout BV, explained: “We have used CUP-BB3 pumps in the past and located that their multistage centrifugal design gives better efficiency, in comparability with plunger pumps, for this application. We wished to make use of them again for the model new project. The Celeros FT team responded to the challenges magnificently, using their engineering expertise to determine the best answer to meet the pressure and circulate rates we required, delivering the pump skids to meet the model new development schedule and helping us keep the venture on monitor.”
Future assured
The new salt extraction plant came online in December 2020. Its CUP-BB3 pumps meet the excessive stress and circulate charges required for the appliance and might run in parallel, which has improved productivity. The availability of a spare pump gives extra confidence that production downtime might be minimal. The company’s ability to fulfill the accelerated venture deadline is especially impressive when you consider that the Covid-19 pandemic was already affecting provides of supplies and elements. The Celeros FT staff worked exhausting to guarantee that this didn’t have any impact on their customer.
Celeros FT additionally provided specialist engineering experience all through the installation and commissioning phase and will proceed to make sure the pumps operate satisfactorily throughout the plant’s 15-year lifespan, although the pump constructing may be required to serve a couple of nicely in future as demand for K+S high purity salt continues to develop. Easy alternative of wear components and ongoing service help from Celeros FT will be certain that the BB3 pumps proceed to meet operational parameters throughout the extraction plant’s lifetime.
Riemer mentioned: “The combination of prime of the range OEM tools and practical engineering expertise offered by Celeros Flow Technology was instrumental in delivering this project forward of time. I’m satisfied it would have taken lots longer to get what we required from one other pump producer. The company’s responsiveness was essential in assembly our revised deadline, lowering costs and maintaining extraction at this website viable.” Riemer concluded: “This is the primary offshore extraction nicely we have developed however it has been a largely constructive experience because of Celeros Flow Technology. They introduced invaluable engineering experience and specialist pump data to this challenge and are a fundamental part of its success.”
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