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Celeros Flow Technology injects new life into forty 12 months previous SAGD pump to increase heavy oil production for customer

Celeros Flow Technology has injected new life into a heritage pump for a Canadian heavy oil restoration customer, enabling them to increase manufacturing. The pump – a Mather & Platt BB5 – was more than forty years previous and had been subject to quite a few post-installation alterations.
Heavy oil deposits are extremely viscous and require the injection of excessive stress, excessive temperature steam to improve fluidity and permit the oil to be pumped to the floor. In order to boost extraction on this challenge, the shopper needed to increase water temperatures from 90° C to 140° C. However, there were considerations that the existing pump might not be capable of ship this requirement. เกจวัดแรงดันน้ำราคา were a selected concern. They turned to Celeros Flow Technology brand ClydeUnion Pumps, their preferred provider of some 20 years, for help.
Mather & Platt is one of several heritage pump manufacturers for which Celeros Flow Technology provides full lifecycle support1. Their aftermarket engineering team undertook a radical examination of the quadragenarian Steam Assisted Gravity Drainage (SAGD) boiler feed water pump used within the heavy oil extraction process. The investigation revealed that the pump had suffered numerous seal failures over time that had damaged the stuffing box and affected operational efficiency. There had additionally been no maintenance interventions for many years – but the pump had never actually failed.
Says Mike Golds, Global Upgrade and Rerate Programme Manager for ClydeUnion Pumps: “It is testomony to the quality of the original pump that it had continued to operate in such harsh conditions and with no common upkeep over such a long period of time. More importantly, it gave us confidence that a thorough overhaul could obtain the specified enchancment in efficiency, saving the customer the fee and lost manufacturing time that can be associated with sourcing and putting in a model new unit.”
Celeros Flow Technology overhauled the SAGD pump and carried out a mechanical seal upgrade and Plan 23 seal flush to optimize pump performance. In addition, finite element evaluation was undertaken to verify that the nozzle hundreds would withstand the specified temperature improve. As a outcome, the pump is now capable of delivering steam at the greater temperatures required. เกจวัดแรงลม meets the newest specs.
Concludes Mike Golds: “We are actually pleased with the outcome of the SAGD pump improve. It has not solely achieved the specified manufacturing improve for the customer, but in addition offered a extra sustainable and cost-effective resolution than whole pump replacement. Using modern engineering and evaluation, we now have been able to give the existing pump a brand new lease of life and ensure it’ll continue to perform well for many extra years.”
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