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A CLEAR PIPELINE OF INNOVATION: CLASS zero OIL-FREE AIR FOR PETROCHEMICAL PIPELINES

Rand-Air, part of the Atlas Copco Specialty Rental division and a longtime chief in the area of air, nitrogen, power, move (pumps), steam boiler and lighting options, just lately took a bold decision which has changed the best way its customer – and Rand Air – will strategy future hires of a similar nature.
Working in the petrochemical sector requires critical consideration to detail, with absolute security at all times crucial. When Rand-Air was approached by a long-standing buyer on this sector for tools to clear a sulfuric acid pipeline certain for decommissioning, they approached the task at hand in an progressive and agile method, developing with a unique resolution from those beforehand utilized.
“The project undertaken was unusual by nature. Our buyer required using an air compressor which could perform optimally in a high-risk, unstable surroundings. We due to this fact determined that this specific challenge demanded a fresh solution – and a departure from the way by which it had beforehand been approached,” explains Rand-Air seasoned petrochemical business sales representative Melanie Lake.
Oil-free air versus nitrogen
“Acid can not come into contact with any moisture – whether or not or not it’s water or oil – as a result of its excessive volatility. Contaminants can cause hazardous chemical reactions and probably even combustion,” explains Lake.
pressure gauge ลม of the primary sulfuric acid pipeline – undertaken in 2020 – was supposed as a once-off challenge. Rand-Air therefore took the decision to go together with the Class zero oil-free compressor due to its manufacturing of high-quality, clear, oil-free, and completely dry compressed air.
“Multiple consultations and analyses preceded this challenge, to ensure that the Class 0 oil-free compressor would produce air which was sufficiently pure, contaminant-free and dry, at a strain dew level of minus forty degrees,” she provides.
Prior to Rand-Air supplying the oil-free compressor, this explicit customer had at all times used nitrogen to clear their pipelines. By offering the Class 0 oil-free air solution, Rand-Air was in a position to show that this was the higher solution on this case: able to provide a more efficient solution in a shorter time, and with considerably less potential contamination or safety danger.
Ultimate efficiency with a number of makes use of
The first pipeline clearing challenge utilizing oil-free air turned out to be so profitable that the estimated five day compressor rent, was accomplished in only one. This unbelievable achievement further highlighted the operational effectivity of the oil-free compressors chosen.
Following the success of the initial pipeline clearing, 4 more initiatives took place through the course of the 12 months, and one other is about for October.
“Efficiency and air purity are the reason that this explicit compressor is the best and most viable resolution for clearing pipelines,” says Lake. Compressors hired by the customer this year embody the PTS1600 compressor with a dryer which produces 1600 cubic toes of compressed air per minute.
“Oil-free compressors are capable of be efficient over large distances. For instance, a few of the pipeline projects have required air to be pumped via pipelines of between 2.5 kms to five kms. When compressing air over this distance, strain drops – which impacts the circulate. It is essential that air is pumped into the tanks at beneath 4 Bar,” Lake explains.
Oil-free compressors have a quantity of uses. Customers often solely rent them for instrumentation, fermentation and aerating containers that are standard makes use of for these machines.
According to Lake, the fact that these compressors can additionally be utilized in purposes such as clearing petrochemical pipelines, demonstrates their diversity: “The oil-free compressor is even able to shifting an 80 ton transformer, because of its ability to blow up industrial pillows that are then positioned beneath the heavy transformer and floated,” she remarks.
All different capabilities apart, the most compelling cause for the hire of the Class 0 oil-free compressor was because of its capability to supply clean, pure, contaminant-free dry air.
Making agility rely
Rand-Air attributes its high diploma of buyer success and repeat business to an around-the-clock service and powerful group effort: “We have made ourselves indispensable to so many shoppers, as a result of our extremely high standards and substantial industry experience. Whenever there’s a want for rental tools, clients insist on utilizing our solutions and companies – because of our stringent safety audits, impeccable service and superior technical help,” says Lake.
True to its popularity in many industries including petrochemical – Rand-Air has remained true to its ethos and tagline of ‘making agility count’ and providing efficient solutions to customer’s operational wants.
“We are a group which works collectively and helps one another no matter the duty. Our technicians and staff are on call 24/7 to ensure customer support and assist. We will at all times be prepared to go above and beyond for a customer, looking at their issues from contemporary angles, to search out them the best resolution attainable – ‘clearing the way’ for innovation and improved productivity,” concludes Lake.
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