SEEPEX is launching a world first at IFAT 2022 in Munich, where will in all probability be presenting the following era of pumps. The trade chief from North Rhine-Westphalia might be presenting the world’s first progressive cavity pump with automatically adjustable stator clamping on the leading trade honest for water, sewage, waste and uncooked supplies management.
With the “SCT AutoAdjust”, SEEPEX has perfected its internationally patented and multi-award-winning Smart Conveying Technology (SCT). The specialist for progressive cavity pumps, pump techniques and Digital Solutions as quickly as once more demonstrates its market management in the area of intelligent and progressive options.
The same applies to the opposite trade honest shows featuring its “Digital Solutions” and “Smart Air Injection”. SEEPEX might be collaborating in the exhibition from May 30 to June three, 2022, in Hall B1, Stand 215/314, on the Munich Exhibition Center. Analog is becoming digital. “SCT AutoAdjust is one other logical step from the world of analog merchandise into the world of digital pumps and is when it comes to its technical design the one one of its sort on the planet,” says Dr. Stephan Mottyll, Head of Global Product Management at SEEPEX. The Bottrop-based firm is constantly creating its digital products and services with ambition and passion. The pump producer combines its digital solutions with the traditional pump enterprise to give its customers more time for the essentials, scale back costs and simplify processes.
At the world truthful for environmental applied sciences at the end of May, worldwide commerce guests will experience the premiere of a completely automated solution with integrated Industry 4.zero options. The present premium mannequin vary SCT AutoAdjust provides revolutionary improvements in the area of progressive cavity pumps. Wrenches and so forth. are now a factor of the previous in phrases of upkeep. One click from a distant location and the stator is again in top shape. The vary, which was developed on the basis of customer requirements, makes maintenance work much easier and subsequently helps to save time and prices. Retensioning ensures fixed pumping capability and high productiveness. SEEPEX guarantees “maximum reliability with absolute operational reliability” and “the shortest, fastest and best upkeep work ever. Productivity is increased and maintenance times are decreased to a minimal – so it couldn’t be any higher.” Compared to pumps with out SCT, life-cycle costs are additionally significantly reduced. SCT AutoAdjust is out there in a 1-stage and 2-stage model for pressures as a lot as eight bar.
SEEPEX has been optimizing its Smart Conveying Technology (SCT) since 2008. The confirmed design precept: the Smart Stator consists of two halves, in order that upkeep can be simply performed by one individual. Suction or stress strains no longer must be removed. With an built-in retensioning system, the clamping between the rotor and the stator may be adjusted for optimal conveyance if the flow rate is decreased because of wear and tear. The newest growth, the SCT AutoAdjust, now mechanically and hydraulically retensions the stator on the push of a button, without the necessity for any particular instruments. The new SCT AutoAdjust technology permits the stator to be retensioned either conveniently from the management room by way of analogue sign lines or digitally by way of various fieldbus systems. Quick access on web site on the pump can be achieved via a management panel or by way of Bluetooth using an app for Android and Apple tablets that are already related to the SEEPEX Pump Monitor.
The SEEPEX Connected Services cloud platform forms the interface between sensible pumps, companies and processes. It bundles the information from Condition Monitoring utilizing the SEEPEX Pump Monitor or the customer’s own SCADA system. This enables targeted evaluations and analyses that can be used for course of optimization. All collected knowledge is stored reliably and securely in the cloud. The real-time information from the monitoring service present feedback on wear and tear or indicate that spare components are due for reordering quickly. Shutdowns are averted and system availability is increased. Reliable evaluations are used for preventive maintenance as outlined in the working and upkeep instructions primarily based on the working hours for gearbox oil adjustments and calibration of devices. To accomplish this, SEEPEX’s Advanced Analytics program additionally uses historic knowledge to enable predictive upkeep forecasting and identification of irregular circumstances. By combining different sensor data, rules could be created to set off alarms. For instance, a lowered move fee at increased pump pace compared to the pump’s particular person calibration curve would indicate pump put on. This signifies that if unintentional course of changes are displayed, measures may be taken at an early stage. The deeper analysis of all collected pump information also enables SEEPEX to make extra correct life cycle predictions for every pump type based on an anomaly detection check.
With “Smart Air Injection” (SAI), SEEPEX presents its personalized system solution that mixes the advantages of two pump applied sciences to transport highly dewatered sludge over lengthy distances in a particularly energy-efficient method. Sewage sludge compressed into plugs may be conveyed up to a thousand meters to its destination using pulses of compressed air in the pipes. For disposal firms, this various to traditional processes can shortly pay for itself. Smart Air Injection (SAI) transports sewage sludge with a dry matter content material of 20-40% over long distances. The progressive mixture of progressive cavity pump, additional polymer injection and pulsating compressed air software allows compacted sewage sludge to be delivered in an energy-efficient manner over lengthy distances. ไดอะแฟรม ซีล comes in the form of a package deal unit, which incorporates the pump, the devoted control logic, in addition to the polymer and, if desired, the compressed air parts. This pump may also be related to the Connected Services of SEEPEX as an expansion.